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wheat dryer

Application

A wheat dryer is a device used to remove moisture from freshly harvested wheat or other grains. In agricultural production, wheat dryers are typically

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wheat dryer Introduction

A wheat dryer is a device used to remove moisture from freshly harvested wheat or other grains. In agricultural production, wheat dryers are typically employed to process large quantities of wheat, ensuring its quality during storage and transportation and preventing the growth of mold and other microbes. These machines typically utilize hot air or other heating methods to expose the moist wheat to a stream of heat, accelerating the evaporation of moisture. Wheat dryers come in various types and sizes, ranging from simple household equipment to large industrial-grade machinery.

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Features of wheat dryer

Rapid drying

Wheat dryers are capable of quickly removing moisture from wheat, effectively preventing the growth of mold and other microorganisms, thereby helping to maintain wheat quality.

Automated control

Many wheat dryers are equipped with automated control systems that can monitor and adjust temperature, humidity, and airflow speed during the drying process to ensure optimal drying results.

High energy efficiency

Modern wheat dryers are typically designed for high energy efficiency, meaning they can quickly dry wheat while minimizing energy consumption and reducing production costs.

Versatility

Some wheat dryers are multifunctional, able to accommodate different types and scales of wheat drying needs and can also be used for drying other grains.

Durability and reliability

High-quality wheat dryers exhibit good durability and reliability, capable of long-term stable operation, thereby reducing maintenance and repair costs.

Environmental friendliness

Some modern wheat dryers are designed with environmental considerations in mind, employing advanced emission control technologies to minimize environmental impact and comply with environmental regulations.

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Structure of wheat dryer

Drying chamber/Cylinder

This is the space where wheat or other grains are placed for drying. The drying chamber is typically a sealed metal container with appropriate design inside to ensure even heat distribution and efficient drying of the grains.

Fan/Blower

A fan or blower is used to generate airflow and deliver hot air into the drying chamber. This helps accelerate the evaporation of moisture and ensures uniformity in the drying process.

Heater

The heater is responsible for heating the air entering the drying chamber. Common types of heaters include electric heaters, gas heaters, or steam heaters, aiming to provide sufficient heat to facilitate moisture evaporation.

Control system

The control system is used to monitor and regulate parameters such as temperature, humidity, and airflow speed during the drying process. Modern wheat dryers are typically equipped with advanced automation control systems to ensure stability and efficiency in the drying process.

Conveying system

The conveying system is used to transport wheat or other grains from the inlet to the drying chamber and, after drying, to convey them out from the outlet. These systems typically include conveyor belts, screw conveyors, or other types of conveying devices.

Dust removal system

The dust removal system serves to eliminate dust and impurities produced during drying, preserving cleanliness within the drying chamber. This prevents dust from impacting equipment and the quality of wheat.

Advantages of wheat dryer

Increased efficiency

Wheat dryers can quickly remove moisture from wheat, speeding up the drying process and saving time and labor costs.

Preservation of wheat quality

By effectively removing moisture, wheat dryers help prevent the growth of mold and other microorganisms, thus preserving the quality and taste of the wheat.

Reduction of losses

After harvesting, wheat can easily become damp and moldy if not dried promptly, leading to losses. Wheat dryers can dry the wheat promptly, reducing such losses.

Improved storage effectiveness

Dried wheat is easier to store and less susceptible to damage from insects, mold, and other microorganisms, extending the shelf life of the wheat.

Strong adaptability

Wheat dryers are adaptable to varying climatic conditions, making them suitable for wheat drying needs. They can adjust drying parameters flexibly to accommodate different environments.

Energy saving

Modern wheat dryers, typically designed with high energy efficiency in mind, aim to minimize energy consumption. This is achieved while ensuring rapid drying of wheat, ultimately resulting in reduced production costs.

Increased yield and income

Wheat dryers can improve the processing quality and market competitiveness of wheat, thereby increasing farmers' yield and income.

Application of wheat dryer

The Grain dryer machine is suitable for efficiently drying all cereals, grains, beans, and seeds of all crops such as corn, wheat, rice, soybean, sorghum, rapeseed, cashew, barley, etc. It is suitable for all kinds of farms.

Working Principle

The paddy crops are input from the top of the tower through the bucket elevator, and through the distribution device to ensure that the equipment is always in a full load state during operation.

The induced draft fan introduces the hot air into the inside of the tower body, and the rice crops are combined with the bottomless V-shaped baffles that are turned inward, and the multi-row V-shaped baffles are arranged staggered for processing, so that the rice crops can be mixed with the hot air, and the water vapor generated is discharged from the dryer exhaust system

 

Technical parameters of wheat dryer

Model 5H-KB-15 5H-KB-20 5H-KB-35
Dryer type Batch type recirculating mixed flow drying
Capacity 15 tons per batch 20 tons per batch 35 tons per batch
Dryer Volume(m3) 25 37.25 62.5
Overall weight(kg) 5000 6000 9500
Overall Dimension(mm) 2900*4050*11500 2900*4050*12200 3500*4400*13330
Power(kw) 8.7 8.7 13.5
Bunner Type Indirect Type
Ignition method Manual Ignition
Fuel consumption (kg/h) ≤25(coal)

30-40(rice husk)

≤25(coal)

30-40(rice husk)

≤30(coal)

70-120(rice husk)

Fuel Coal, rice husk, wood chips, gas, diesel, etc
Voltage 380V, 50Hz, 3 phase (Can be customized)
Moisture Reduction per hour(%/h) Rice/wheat:0.5-0.8 Rice/wheat:0.5-1.2
Safety Equipment Temperature control, Electrical overload protection, Leakage Protection

After-sale Service

  • – HKB provides advanced grain safety storage technology to assure your grain silo 100% quality stability.
  • grain silo Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port. Maturity is the first.
  • – 7 days x 24 hours service, within 24 hours reply/solve of any technical issues upon request.
  • – Routinely telephone track to remove all might be problems grain silo or issues guarantying the whole system grain silo long-lasting safety and reliability.
  • – HKB will consider all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentation, etc. So our respected Users feel so relaxed and easy to get the grain silo system well.
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