industrial grain dryer
An industrial grain dryer is a device used for large-scale grain drying, typically employed for commercial or industrial purposes. They are designed to handle significant quantities of grain and to dry it to the desired moisture content within a relatively short period.
industrial grain dryer Introduction
An industrial grain dryer is a device used for large-scale grain drying, typically employed for commercial or industrial purposes. They are designed to handle significant quantities of grain and to dry it to the desired moisture content within a relatively short period. These dryers often feature advanced technology and equipment to facilitate efficient and precise drying processes. They may be equipped with powerful fan systems, heating elements, automated control systems, and large-capacity drying chambers to ensure uniform heating and ventilation of the grain during drying. Industrial grain dryers are commonly used in grain processing plants, grain storage facilities, and large agricultural cooperatives to meet market demands and ensure the quality and safety of the grain.
Features of Industrial Grain Dryer
High Capacity
Industrial grain dryers are designed to handle large volumes of grain, making them suitable for commercial-scale operations.
Efficiency
They offer efficient drying processes, allowing for quick reduction of moisture content in the grain to desired levels.
Advanced Technology
These dryers often incorporate advanced technology such as computerized control systems, sensors, and monitoring devices to optimize drying conditions and process efficiency.
Uniform Drying
Industrial dryers ensure uniform drying of the grain, minimizing the risk of spoilage and ensuring consistent quality.
Customization Options
They may offer customization options to accommodate different types of grains, moisture levels, and drying requirements.
Safety Features
Industrial dryers are equipped with safety features such as temperature and moisture sensors, automatic shut-off systems, and fire suppression systems to ensure safe operation.
Durability
They are built to withstand continuous operation and harsh industrial environments, with robust construction and high-quality materials.
Energy Efficiency
Many industrial dryers are designed to be energy-efficient, incorporating features such as heat recovery systems and efficient fan designs to minimize energy consumption.
Ease of Maintenance
Industrial dryers are designed for ease of maintenance, with accessible components and systems that can be serviced and repaired efficiently.
Structure of an industrial grain dryer
Drying Chamber
The primary space where the grain is placed for drying. This chamber is designed to allow for uniform air and heat distribution across all the grain.
Heating System
This includes burners or electric heaters used to generate the heat necessary for drying the grain. The system may use different energy sources such as gas, electricity, or biomass.
Airflow System
Powerful fans and ducts are used to circulate hot air through the drying chamber. This system ensures even distribution of heat and moisture removal.
Control System
Advanced computerized controls that monitor and adjust temperature, humidity, and airflow to optimize the drying process. This may include sensors and automated adjustment mechanisms.
Feeding Mechanism
This system is used to load the grain into the drying chamber. It often includes conveyors, hoppers, or augers to transport the grain efficiently.
Discharge Mechanism
This system is used to remove dried grain from the drying chamber. It may include conveyors, elevators, or other types of grain handling equipment.
Moisture Control System
Sensors and control units that measure the moisture content of the grain during the drying process and adjust the system to achieve the desired moisture level.
Exhaust System
Ducts and fans that expel moisture-laden air from the drying chamber, maintaining the efficiency of the drying process.
Structural Frame
The robust frame that supports all the components of the dryer, ensuring stability and durability. It is usually made of heavy-duty steel or other strong materials.
Safety Features
Including temperature sensors, fire suppression systems, emergency shut-off mechanisms, and other safety devices to prevent accidents and ensure safe operation.
Advantages of Industrial Grain Dryer
High Capacity
Industrial grain dryers are designed to handle large volumes of grain, making them ideal for commercial-scale operations and ensuring high throughput.
Efficiency
They provide rapid and efficient drying processes, significantly reducing the time required to dry grains compared to traditional methods.
Consistent Quality
With advanced control systems, industrial dryers ensure uniform drying of grains, minimizing the risk of spoilage, mold, and uneven drying, which results in higher quality grain.
Energy Efficiency
Many industrial dryers are built with energy-efficient technologies, such as heat recovery systems and optimized airflow designs, which help to reduce energy consumption and operational costs.
Automation and Control
Equipped with computerized control systems, these dryers can monitor and adjust drying conditions automatically, ensuring optimal performance and reducing the need for manual intervention.
Versatility
They can handle various types of grains and seeds, making them suitable for diverse agricultural operations and enabling flexibility in production.
Durability and Reliability
Constructed with high-quality materials and designed for continuous operation, industrial grain dryers offer long-term durability and reliable performance even in demanding conditions.
Safety Features
They come with integrated safety systems, such as temperature and humidity sensors, fire suppression systems, and automatic shut-off mechanisms, ensuring safe operation.
Reduced Labor Costs
Automation and efficient design reduce the need for manual labor, lowering labor costs and freeing up workers for other tasks.
Improved Storage Stability
By effectively reducing the moisture content in grains, these dryers help in preventing spoilage and extending the storage life of the grains, ensuring that they remain in good condition until they are sold or processed.
industrial grain dryer Application
The Grain dryer machine is suitable for efficiently drying all cereals,grains,beans,and seeds of all crops such as corn, wheat, rice, soybean, sorghum, rapeseed, cashew, barley, etc. It is suitable for all kinds of farms.
Working Principle
The paddy crops are input from the top of the tower through the bucket elevator, and through the distribution device to ensure that the equipment is always in a full load state during operation.
The induced draft fan introduces the hot air into the inside of the tower body, and the rice crops are combined with the bottomless V-shaped baffles that are turned inward, and the multi-row V-shaped baffles are arranged staggered for processing, so that the rice crops can be mixed with the hot air, and the water vapor generated is discharged from the dryer exhaust system
industrial grain dryer Technical Parameter
| Model | 5H-KB-15 | 5H-KB-20 | 5H-KB-35 | |||
| Dryer type | Batch type recirculating mixed flow drying | |||||
| Capacity | 15 tons per batch | 20 tons per batch | 35 tons per batch | |||
| Dryer Volume(m3) | 25 | 37.25 | 62.5 | |||
| Overall weight(kg) | 5000 | 6000 | 9500 | |||
| Overall Dimension(mm) | 2900*4050*11500 | 2900*4050*12200 | 3500*4400*13330 | |||
| Power(kw) | 8.7 | 8.7 | 13.5 | |||
| Bunner | Type | Indirect Type | ||||
| Ignition method | Manual Ignition | |||||
| Fuel consumption (kg/h) | ≤25(coal)
30-40(rice husk) |
≤25(coal)
30-40(rice husk) |
≤30(coal)
70-120(rice husk) |
|||
| Fuel | Coal, rice husk, wood chips, gas, diesel, etc | |||||
| Voltage | 380V, 50Hz, 3 phase (Can be customized) | |||||
| Moisture Reduction per hour(%/h) | Rice/wheat:0.5-0.8 | Rice/wheat:0.5-1.2 | ||||
| Safety Equipment | Temperature control, Electrical overload protection, Leakage Protection | |||||
After-sale Service
- – HKB provides advanced grain safety storage technology to assure your grain silo 100% quality stability.
- – grain silo Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port. Maturity is the first.
- – 7 days x 24 hours service, within 24 hours reply/solve of any technical issues upon request.
- – Routinely telephone track to remove all might be problems grain silo or issues guarantying the whole system grain silo long-lasting safety and reliability.
- – HKB will consider all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentation, etc. So our respected Users feel so relaxed and easy to get the grain silo system well.
